Feed factory safety hidden danger common 100

The safety production of the feed factory should be based on the policy of "safety in production, production must be safe", and safety first and prevention should be the main priority. Li Tongxiang, production director of the Jiangxi area of CP Group, has collected and sorted out 100 safety hazards in the feed factory for your reference.

100 common safety hazards in feed mills

serial NO.

content     

Classification

1

The opening direction of the workshop evacuation door is incorrect (opening to the evacuation direction);

safe evacuation

2

The door of the crushing room is opened in the wrong direction (towards the evacuation direction);

safe evacuation

3

The workshop emergency lighting system and evacuation indication signs are incomplete;

safe evacuation

4

The equipment layout in the workshop is too tight, and there is no safe evacuation channel;

safe evacuation

5

The evacuation assembly point is not clear, and the drills are not frequent;

safe evacuation

6

The workshop hoist is not equipped with explosion-proof vent;

Dust proof and explosion proof

7

The dust in the production area is not cleaned up in time;

Dust proof and explosion proof

8

There is dust overflow at the pulse discharge port;

Dust proof and explosion proof

9

The dust explosion-proof vent is not led to the outdoors;

Dust proof and explosion proof

10

The employees in the dust workshop do not wear anti-static work clothes;

Dust proof and explosion proof

11

The damage of dust removal and explosion-proof equipment is not restored in time;

Dust proof and explosion proof

12

No on-site dust concentration detection by a third party;

Dust proof and explosion proof

13

The workshop equipment and pipelines are leaking and leaking seriously;

Dust proof and explosion proof

14

The dust collector does not adopt explosion suppression and explosion proof measures;

Dust proof and explosion proof

15

Explosion-proof motors, explosion-proof electrical appliances and switches are not used in the basement;

Dust proof and explosion proof

16

The hoist is not equipped with explosion-proof film and anti-deviation detection device;

Dust proof and explosion proof

17

The hoisting barrel is not bridged;

Dust proof and explosion proof

18

No real-time monitoring alarm instrument and alarm device for dust concentration are installed;

Dust proof and explosion proof

19

The key equipment bearings are not equipped with temperature detection devices;

Dust proof and explosion proof

20

The motor in the crushing room is not explosion-proof and dust detection device;

Dust proof and explosion proof

twenty one

The connection of motor flange and ventilation duct is not connected with anti-static bridge;

Dust proof and explosion proof

twenty two

The chute is damaged, and the lighting is not explosion-proof;

Dust proof and explosion proof

twenty three

There is no dust explosion emergency plan or no enhanced drill;

Dust proof and explosion proof

twenty four

Establish and improve the dust cleaning system;

Dust proof and explosion proof

25

Lack of dust source warning signs;

Dust proof and explosion proof

26

The wiring of explosion-proof equipment is not standardized;

Dust proof and explosion proof

27

The lubrication of mechanical equipment is not in place, and the electrical equipment is running over temperature;

Dust proof and explosion proof

28

The noise in the workplace exceeds the standard, and the dust has not been checked;

Dust proof and explosion proof

29

Equipment, facilities, bridges, beams, hoods, etc. have heavy dust accumulation and are not cleaned regularly;

Dust proof and explosion proof

30

Failure to build a security management organization or an unsound network;

manage

31

Failure to formulate or implement a safety production responsibility system;

manage

32

Incomplete security documentation;

manage

33

The three-level safety education for employees is not perfect;

manage

34

The dust explosion-proof safety management system and safety operation procedures have not been formulated;

manage

35

The practitioners have not received dust explosion prevention training;

manage

36

The management of limited space operations is not strict, and the approval process is not implemented;

manage

37

Failure to carry out on-site inspection and inspection of occupational disease hazards as required;

manage

38

Failure to conduct occupational health examinations for employees exposed to occupational diseases as required;

manage

39

Stoker workers, forklift workers, electricians, electric welding and other special operators are employed without a license;

manage

40

Incomplete investigation records of safety hazards;

manage

41

Special equipment such as elevators, forklifts, boilers, pressure vessels and pipelines has not been filed;

manage

42

No lightning protection, anti-static test report;

manage

43

The number of emergency plan drills is not enough, at least twice a year;

manage

44

There is smoking in the factory area;

manage

45

Occupational disease on-site evaluation is required, and on-site notification is incomplete;

manage

46

Incomplete labelling of hazardous locations;

manage

47

Insufficient safety hazard investigation and equipment maintenance cycle;

manage

48

Corrosion of compressed air tanks, inspection of safety accessories, and overdue verification;

manage

49

On-site safety signs and occupational health signs are not perfect;

manage

50

The approval and management of post hot work is not perfect;

manage

51

It is necessary to implement various measures of the Law on the Prevention and Control of Occupational Diseases and strengthen the management of occupational disease prevention and control.

manage

52

Lack of "three simultaneous" procedures for project construction safety facilities, and "three simultaneous" procedures for safety production and occupational health are required to suspend production, and resume production after completing the evaluation of the current status of production safety;

manage

53

The clean-up process is not developed and implemented and the implementation is not in place.

manage

54

The dust-proof and dust-removing system needs to be strengthened, and the damage has not been recovered in time

manage

55

Incomplete protection of employees against dust and occupational health;

manage

56

Safety tri-simultaneity is not carried out;

manage

57

The labor protection configuration of workers on the job site is not perfect;

manage

58

Incomplete records of daily safety inspections;

manage

59

Incomplete inspection records of dust collector equipment;

manage

60

Hazard investigation records have not been prepared.

manage

61

The person in charge of the project in the safety hazard rectification form has not signed;

manage

62

Safety training requires all staff not to attend, and no regular examination results are recorded;

manage

63

Outsourced migrant workers fail to conduct regular health check-ups;

manage

64

There is a risk of falling in the conveyor area of the production area, and there is no eye-catching warning sign;

manage

65

When cleaning, repairing, and maintaining rotating equipment, the "brake and lock" system is not strictly implemented;

manage

66

Cleaner production is not carried out, environmental protection facilities are not perfect or operate abnormally, and it is easy to be complained;

manage

67

Lack of hazard warnings;

manage

68

The workers on the job posts have not perfected occupational health protection and occupational health examinations;

Labor protection

69

The practitioners do not wear and properly wear protective equipment;

Labor protection

70

Some labor insurance supplies are incomplete, and the system for receiving them is not perfect;

Labor protection

71

The purchase of labor protection products is unqualified, and the products with qualifications and production licenses are not purchased;

Labor protection

72

Factors affecting occupational disease hazards in the workplace have not been tested and filed;

Labor protection

73

The placement of items does not meet the safety requirements, and the placement management is not implemented.

On-site management

74

Insufficient protection for climbing operations;

On-site management

75

The warehouse stacking position is too high and there is no danger sign;

On-site management

76

Forklifts must have fire caps, and delivery vehicles must be limited to one person entering the factory;

On-site management

77

Oxygen cylinders and acetylene cylinders are placed too close;

On-site management

78

Abandoned equipment and sundries (waste woven bags) in the workshop have not been removed from the site;

On-site management

79

Mechanical safety protection is not in place;

On-site management

80

The wires in the warehouse are not threaded, flammable materials are stacked under the distribution box, and the passage is blocked;

On-site management

81

Excessive storage of diesel and animal and vegetable oils;

On-site management

82

Insufficient fire separation distance for diesel and oil storage;

fire

83

The fire hydrant in the warehouse is corroded, and the door is blocked by debris;

fire

84

Incomplete fire hydrant fire hose and fire hydrant;

fire

85

The management of fire extinguishers is overdue and the inspection is not in place;

fire

86

The fire protection acceptance has not been filed or has not passed the acceptance and has been put into use;

fire

87

There is no water or insufficient water pressure in the fire pipes;

fire

88

The fire hydrant system, sprinkler system and fire detection and alarm system do not work;

fire

89

The fire passage in the factory area is blocked; the fire climbing work surface is limited;

fire

90

Inadequate fire safety signs and fire-fighting equipment in the warehouse;

fire

91

The configuration of fire fighting equipment is incomplete and the inspection is not in place;

fire

92

Lack of fire emergency power supply (generator), emergency lighting fixtures are defective and not explosion-proof;

fire

93

The wires in the workshop are not armored, and the rodent damage is serious;

electricity

94

The laying of sockets in the working area does not meet the requirements of explosion-proof specifications;

electricity

95

The mobile device does not implement "one device, one gate, one protection";

electricity

96

The electric fans used in the workshop are not explosion-proof;

electricity

97

The production site has many temporary lines and is not standardized;

electricity

98

Mobile electrical appliances have not been tested for insulation resistance;

electricity

99

Some equipment electrical circuit protection pipes are damaged;

electricity

100

The lightning protection grounding test has not been carried out, and a qualified test report cannot be provided.

electricity